Central sterile services department
Contents
- 1 General Planning Considerations
- 2 Functional Requirements
- 2.1 Activity zones in a typical CSSD
- 2.2 Decontamination zone
- 2.3 Inspection and packing zone (IAP Zone)
- 2.4 Sterile zone
- 2.5 Support zone
- 2.6 Workflow
- 2.7 Material flow
- 2.8 Personnel flow
- 2.9 Air flow
- 2.10 General design considerations
- 2.11 Design for infection control
- 2.12 Design for Occupational, Health and Safety
- 2.13 Design for change and technology
- 2.14 Ergonomic and user-comfort considerations
- 2.15 Sound
- 2.16 Natural light
- 2.17 Natural ventilation
- 2.18 Communication
- 3 CSSD Area Determination
- 4 Individual Space Requirements
- 4.1 CSSD Layout Unpacked
- 4.2 Receiving and Sorting
- 4.3 Waste Disposal
- 4.4 Sluice
- 4.5 Trolley wash and storage
- 4.6 Decontamination Area
- 4.7 Raw materials and chemicals store
- 4.8 PPE Area - Gowning (to contaminated area)
- 4.9 Inspection and packing area (IAP Area)
- 4.10 Raw materials store for IAP Area
- 4.11 Textile room
- 4.12 PPE Gowning area (to clean area)
- 4.13 Cooling Area
- 4.14 Sterile Stores
- 4.15 Dispatch Desk
- 4.16 Office
- 4.17 Kitchenette
- 4.18 Staff Rest Room
- 4.19 Female change rooms
- 4.20 Male change rooms
- 4.21 Steriliser plant room
- 5 Building and Services
General Planning Considerations
Sterilisation department in a hospital
The sterilisation department in a hospital is known by many acronyms, e.g.:
CSD Central Sterilisation Department
CPD Central Processing Area
SSD Sterile Service Department
TSSD Theatre Sterile Service Department
TSSU Theatre Sterile Service Unit
CSSD Central Sterile Service Department (the most widely used term in the South African context)
Location and functional relationship
Functional relationships to other departments
See Figure 1. The CSSD should be centrally located with ready access to all related service areas, such as the ICU, in-patient units and emergency unit. The department should also have direct access, either horizontally or vertically, to the operating theatres.
Deliveries and transportation routes
Trolleys are used as mode of transport for both receivables and deliveries. In order to cater for the high volume of trolleys to and from the CSSD receiving and dispatch areas, the entry/exit points should ideally be separated to create a uni-directional traffic flow and also to avoid cross-contamination through the division of the clean and dirty material.
Access for plant and equipment maintenance
Plant and equipment in service areas would need access from outside the CSSD, in order not to compromise the desired level of cleanliness in the unit. In some situations direct access between the plant area and the steriliser is required in order to allow access for maintenance staff to the equipment controls in the CSSD area side.
Figure 1: Departmental relationships (IUSS:GNS Adult Inpatient Services)
Primary function of a CSSD
The primary function of a CSSD is to provide an efficient, economic, continuous and quality supply of sterilised items, when needed, to all patient-care service points in the hospital, and to receive returned contaminated items for cleaning. This process is generally referred to as the “decontamination life cycle” (see Figure 2).
Figure 2: Decontamination life cycle
Activities in a CSSD can functionally be sorted under the following primary zones:
- Dirty Decontamination Zone
- Clean IAP (Inspection and Packing Zone)
- Sterile Clean Zone
In addition to the above primary zones, supporting activities are accommodated in the CSSD.
Support zone
In order to identify the functional relationship between the various spaces, the convention is used throughout this guide to indicate the respective zones in the following colours:
In order to create a work space for maintaining a clean environment suitable for handling sterile articles, access to the red, blue and green zones is restricted and subjected to “red-line” principle.
In addition to the above, the red area (decontamination zone) is divided with a hard barrier from the IAP area, in order to prevent contaminated particles from freely entering the relatively cleaner IAP area. This barrier could be a solid brick wall, or glass wall.
Activities comprising the decontamination cycle should allow a progressive work-flow pattern that commences with a “dirty” entry and receiving area, proceeds to a cleaning, decontamination and drying area, into a sorting and packing area, through to sterilisation and cooling area, to finish with sterile storage, distribution and exit areas.
Figure 3: Work flow through the primary zones
Activities in a CSSD
The main activities of the “decontamination life cycle” taking place in a CSSD can be listed as follows:
- receiving of soiled (and contaminated) returns
- cleaning of trolleys
- sorting returned trays
- sorting, disassembling, cleaning and drying of all returned medical devices
- checking functionality and cleanliness of cleaned medical devices
- assembling, packing and wrapping of trays
- sterilisation
- cooling of sterile packs
- storage of sterilised items
- dispatching of orders
- quality control
- maintenance
- record keeping
- receiving new supplies.
These activities can be classified under the following functional areas:
Decontamination
Decontamination involves the use of automated and manual cleaning to remove harmful blood-borne pathogens on the surfaces of equipment and instruments. Soiled items for re-use (medical devices, textiles and equipment) are received in the sterilising department after use in the various clinical departments. These could be operating theatres, emergency department and various wards. Medical devices, equipment and other contaminated articles will be sorted, disassembled, pre-rinsed and cleaned in the decontamination/dirty area. Used linen is put into linen bags and sent to the laundry. Waste items are sorted into suitable containers, according to policy, for appropriate disposal methods.
If items are heavily soiled a manual washing procedure will precede the automated cleaning process by washer-disinfectors. For manual cleaning, a double- (two-) sink arrangement is optimal, one for cleaning and one for rinsing. Automated washers or washer-disinfectors can be provided as single or double-door designs (the latter to allow for physical separation of the dirty and clean areas of the decontamination area).
Photograph 1: Manual cleaning
Photograph 2: Automated cleaning
Inspection
Decontaminated medical devices and equipment are visually inspected for functionality, damage and cleanliness according to required standards, the manufacturer’s instructions and written protocols.
Photograph 3:
Packing
Decontaminated instruments, equipment and other articles are sorted, assembled, counted and packed prior to sterilizing.
Photograph 4:
Sterilisation
Sterilisation is a defined process used to render a surface or product free from viable organisms, including bacterial spores. Depending on the product this procedure could vary from steam sterilisation, dry heat sterilisation, to low temperature sterilising processes.
Photograph 5:
Storage
Sterile items are stored in a clean controlled environment to prevent re-contamination before use.
Photograph 6:
Figure 4: The decontamination life cycle at a glance
Functional Requirements
Activity zones in a typical CSSD
Figure 5: Dispatch points in the decontamination cycle
Figure 5 above is a variation of the generic ‘decontamination life cycle’, indicating the various dispatch points in the cycle.
Based on this principle, the activity spaces in a CSSD could be organised as per figure 6
Figure 6: Configuration of activity spaces
Decontamination zone
- Receiving and sorting
- Waste disposal
- Cleaner/sluice
- Trolley wash
- Manual cleaning
- Automated cleaning
- Raw materials and chemicals storage
- PPE area (gowning).
Figure 7: Areas related to the decontamination zone
Inspection and packing zone (IAP Zone)
- Inspection and packing (IAP)
- Sterile pack
- Textile folding
- Raw materials storage
- PPE area (gowning).
Figure 8: Areas related to the inspection and packing zone
Sterile zone
- Sterilisation
- Cooling
- Sterile pack storage
- Dispatch.
Figure 9: Areas related to the clean zone
Support zone
- Office
- Staff rest room
- Kitchenette
- Female change room
- Male change room
- Manager’s office
- Steriliser plant room.
Figure 10: Areas related to the support zone
Functional relationship between activity spaces
Figure 11: Functional relationship between activity spaces
Workflow
Design solutions should follow work-flow principles, separating dirty and clean areas. The workspaces in the decontamination and clean areas should be designed as open-plan work areas subdivided by benches and/or equipment into functional work areas. These work areas should be arranged to allow for a progressive work flow that commences with a ‘dirty’ entry and receiving area, proceeding to a cleaning, decontamination and drying area, into a sorting and packing area, through to a sterilisation- and cooling area, with sterile storage, distribution and exit areas completing the process.
It is critical to the functional efficiency and safety of the CSSD that these spaces are sequentially linked for one-way flow-through of instrumentation. The separation between the dirty area, where soiled goods are collected, and the clean area where washed and disinfected instruments are inspected, sorted and packed, is realised by a high throughput pass-through washer disinfector barrier.
Treated instruments are unloaded and managed directly in the clean packing area by different staff.
Figure 12: Work flow through the zones
Material flow
Figure 13: Material flow through the zones
Personnel flow
Figure 14: Personnel flow through the zones
Air flow
Figure 15: Air flow through the zones
General design considerations
Design for infection control
The design of a CSSD plays an essential role in addressing infection control issues to minimise the risk of infection transmission.
Planning and design features to support infection control should include the following:
- Restricted/controlled access
- Unidirectional work flow, progressing from dirty to clean to sterile areas
- Controlled air flow with positive air pressure from clean to dirty areas
- Containment of steam and moisture, preventing potential contamination of stored sterile articles.
- Building and layout details that would facilitate easy cleaning
- Selection of suitable building materials and finishes
- Selection of fixtures, fittings and equipment with suitable detail, materials and finishes for easy cleaning, and prevention of build-up of harmful organisms
- Adequate facilities for cleaning and waste management
- Access to the area should be limited and controlled. This should prevent any unauthorised person from entering the area without permission
- Staff/visitors should have access to hand-washing facilities, separate from those used for cleaning devices, before entering or leaving the areas.
- The flow of both staff and equipment must allow no cross-over of soiled and clean materials
- The operating procedure for infection control in a CSSD falls outside the scope of this guideline.
Design for Occupational, Health and Safety
Planning and design features to support occupational health and safety include the following:
- Selection of floor finishes with a non-slip finish
- Selection of fixtures, fittings and equipment with suitable detail, materials and finishes to prevent personal injury through accidents or misuse
- Provision of suitable and adequate facilities to support and encourage a high level of personal hygiene, with special reference to hand hygiene
- Provision of adequate dispensing points for the appropriate personal protection items (PPE) for the specific area to enable strict enforcement of PPE requirements in the protection of healthcare workers, especially as preventive measures against HIV aids
- Top-loading, worktop equipment should be accessible to staff members of all heights
- Ill-considered dimensions and layouts of fixtures and fittings could have a significant negative effect on occupational health and safety of staff.
As the requirements of the Occupational Health and Safety Act will apply, this section needs to be read in conjunction with the OHS-related guidelines.
Design for change and technology
Although it is difficult to predict future trends in CSSD technology, it is advisable to allow some flexibility and adaptability in space requirements, electrical consumption and layout, and also in air-handling capacity. Current trends that need to be considered are the following:
- The increasing complexity of surgical procedures requires more intricate equipment and instruments that need specialised care and handling during the sterilisation procedure
- Integrated computerised tracking facilities have become widely used and have become an essential tool in the validation of the sterilisation process
- Changing staff-flow patterns due to changing work-flow patterns as a result of procedural and/or equipment innovations
- Design towards sustainable architecture, i.e. water-saving equipment, and equipment with reduced toxic emissions. Constant improvements and innovations lead to products that run more economically and reach a higher level of environment compatibility
- The facility should be able to reasonably accommodate access and positioning of possible outsize equipment. Consideration for this possibility should be given from (and including) point of delivery to point of positioning
- It is advisable to allow capacity for extra machinery in the event of increased production demand.
Ergonomic and user-comfort considerations
Sterile services departments should be designed to protect staff from avoidable risks of injury. Badly designed elements such as height, depth and design of workstations and counters, shelving and the layout have an impact on the occupational health and safety of staff. Workspaces should therefore be sufficiently flexible and adaptable to accommodate adequate working space for individual comfort, and to reduce any unnecessary physical stress or risk of injury to the body from any repetitive and/or periodic actions such as lifting, pulling, pushing, etc.
Ergonomics considers the understanding of human-equipment interaction and design to minimise safety risks and achieve the optimum use of equipment. When particular high risks are identified, these should be minimised when designing the facility – while providing good lighting (preferably natural light), adequate ventilation, plenty of space, and comfortable humidity/temperature conditions. Workbenches and chairs must be height-adjustable, allowing staff to adopt the correct posture when sitting or standing.
Enough space must be available to allow for organisation of the workspace. All materials, for example those in the packing area, should be located within easy reach of the workbench (packaging materials, indicators, etc.). A similar concept should apply to device-sorting or manual-cleaning areas. There should be adequate space to manoeuvre, queue, and unload trolleys or other means of transportation. This will allow not only for good ergonomics but also for efficient work practices.
The provision of a pleasant interior environment can contribute to staff morale. Temperature and humidity control (air-conditioning), in particular in areas where heat-associated equipment (such as steam sterilisers and thermal washer-disinfectors) is used, is preferred. Provision must be made for adequate heat extraction systems from heat generating equipment such as autoclaves and instrument washers. This should be done as close to the source as possible i.e. above autoclave doors and instrument washers. This heat source can be utilized to pre-heat water going to the boilers. Consideration should also be given to ensure there is adequate lighting (preferably natural) and noise control.
For larger facilities, provision may need to be made for managers’ offices, general staff areas (for eating and drinking) and storage areas that are separated from the decontamination area. Good interior design also contributes to staff morale. The aim should therefore be to create an attractive and cheerful environment throughout the department.
Sound
Noise must be controlled
- A threshold of 60dBA (decibel) must not be exceeded
- The walls and ceilings should be made of absorbent materials so that they do not reflect sound
- Insulation of sterilisers and washer-disinfectors in technical walls will reduce the noise level
- Offices should allow confidential discussions to take place in privacy, away from noisy mechanical or high-volume human areas.
Natural light
Natural lighting is highly desirable, especially in the work areas, and should be used wherever possible, especially in areas such as the cleaning and packing areas. However, direct sunlight on work spaces should be avoided.
Natural ventilation
Natural ventilation through opening-section windows should be limited to offices and staff rooms. However, this is not recommended as it could promote contamination of the internal space by outside sources. Mechanical ventilation should be provided through the remainder of the CSSD, with good primary and secondary filters which must be monitored with differential manometers linked to an alarm system.
Communication
Provision must be made for communication systems to minimise the passage of staff to and from the clean zone. Glass partitions, communication panels, IT and video links for data transfer, intercom and telephones can serve as appropriate means of communication.
Glass partitions should be used to permit observance of the activities within the clean zone (from the outside) without having to enter it. The glass panels must be of a non-opening design and must be waterproof and flush-mounted.
CSSD Area Determination
Determination of size and layout
The size of a CSSD in a hospital is unique to that hospital, as the size, layout and function of a CSSD are defined in the Operational Policy Statement that guides the operational management of the hospital. The operational policies specific to the CSSD precede sketch design stage. These policies are developed by the project team in consultation with health; service stakeholders, who should have the knowledge and experience to analyse the various processes in and related to the CSSD.
These operational policies define the “What, How, When, Where, Who and With What” of any activity and/or process and are major space determinants which could significantly affect the planning and design of the CSSD, as they can have an impact on the size, configuration and the nature of accommodation. Operational policies will vary from unit to unit depending on a wide range of factors, both external and internal to the CSSD.
Determining factors external to the CSSD
Examples of these space determinants could include the following:
- number of theatres/case mix
- surgical procedures
- extent of storage in the theatres and wards
- distribution system that will be used (vertical, horizontal, trolleys, lifts)
- amount of space needed for waste management
- processing needs for re-usable textiles (receiving, transporting, collecting, storing)
- staff facilities to be shared with adjacent departments. See annexure A for a generic set of Standard Operating Policies (SOP) for a typical sterile service department.
Determining factors internal to the CSSD
Examples of these space determinants could include the following:
- types of processing equipment to be used (washer, washer-disinfectors, single- or multi-chamber washers, ultrasonic cleaners, endoscope processors)
- types of packaging to be used (disposable wraps and pouches, re-usable wraps, rigid containers
- echnology to be used for sterilisation (high temperature or low temperature sterilisation, other chemical sterilants, steam)
- anticipated inventory storage
- anticipated volume of consumable supplies
- type of documentation and record-keeping system to be used (manual vs computerised)
- instrument inventory
- equipment inventory
- projected workload
- staffing structure – number of offices
- staffing policy - number of staff to be accommodated
- types of cleaning equipment selected such as multi chamber or single chamber
- number of sterilisers and whether front or double sided loading
- emergency sterilisation requirements.
CSSD area determination
Hoët (1989 cited in AFS Working Group, 2008b, p.281) has estimated the following ratios as a broadbased calculation of CSSD space:
- 0.7 m²/bed from 0 to 300 beds
- 0.6 m²/bed from 300 to 600 beds
- 0.5 m²/bed for more than 600 beds.
Based on these ratios, the following table can be compiled:
Table 2:mratio of hospital bed to CSSD area
BED SIZE | CALCULATION | SURFACE AREA |
200 BEDS | 0.7 m² /bed | 210 m² |
400 BEDS | 0.6 m² /bed | 240 m² |
600 BEDS | 0.5 m² /bed | 300 m² |
800 BEDS | 0.5 m² /bed | 400 m² |
1000 BEDS | 0.5 m² /bed | 500 m² |
1200 BEDS | 0.5 m² /bed | 600 m² |
AFS Working Group (2008b, p.291) states that the CSSD has few internal corridors, the commonly used net to department functional factor adopted is 1.30. The 1.30 factor anticipates that the internal circulation must be added to connect functional areas and individual rooms. This minimal surface area required can be estimated as being 200m² useful and 260m² net floor areas.
Based on the above assumption, AFS Working Group (2008b, p.291) calculates the useful surface area using the MSO ratio based on the number of beds used for Medical – Surgery – Obstetrics (MSO), using the following calculation basis:
Table 3: Ratio of MSO to CSSD area
MSO – NR OF BEDS | USEFUL SURFACE AREA/BED | USEFUL SURFACE AREA | NET SURFACE AREA |
< 200 BEDS | 200 | 200 m² | 260 m² |
200 – 300 BEDS | 1,5 m² /bed | 300 – 400 m² | 400 - 520 m² |
300 – 400 BEDS | 1,2 m² /bed | 350 – 420 m² | 450 – 550 m² |
450 + BEDS | 1,0 m² /bed | 450 m² | 600 m² |
Studies done by Putsep and Cowan (1983, p.8) produced the following ratios depending on the ‘active’ nature of the bed.
Table 4: Comparative recommendations for estimating the size of a CSSD (Putsep and Cowan,1983, p.8)
NR OF
BEDS |
SCANDINAVIA | BELGIUM | NETHERLANDS | RSA1 |
m² PER BED | ||||
200 BEDS | 1,1 m² /bed | 0,6 - 1 m² /bed | 0,7 m² /bed | 1,0 m² /bed23 |
350 BEDS | 1,1 m² /bed | 0,6 - 1 m² /bed | 0,6 m² /bed | 1,0 m² /bed |
500 BEDS | 1,1 m² /bed | 0,6 - 1 m² /bed | 0,5 m² /bed | 1,0 m² /bed |
750 BEDS | 1,1 m² /bed | 0,6 - 1 m² /bed | 0,4 m² /bed | 1,0 m² /bed |
Based on the above data, the areas are as follows:
NR OF
BEDS |
SCANDINAVIA | BELGIUM | NETHERLANDS | RSA3 |
TOTAL AREA | ||||
200 BEDS | 220 m² | 160 m²*4 | 140 m² | 200 m² |
350 BEDS | 385 m² | 280 m² * | 210 m² | 350 m² |
500 BEDS | 550 m² | 400 m² * | 250 m² | 500 m² |
750 BEDS | 825 m² | 600 m² * | 300 m² | 750 m² |
As the schedules of accommodation on which the above analyses are based have not been included in the study, the equitability of the comparisons is in doubt.
It is however; clear that the size of a CSSD cannot be generically determined on the basis of statistics or averages. Every CSSD has its own set of area determinants that need to be logically evaluated in order to arrive at an area that is the optimal combination of functionality and cost effectiveness.
Proportional allocation of space in a CSSD facility
Table 5: Space allocation in a CSSD (Putsep and Cowan,1983, p.9)
AREA | NUFFIELD
PROVINCIAL HOSPITALS TRUST (1963) |
ESTIMATED
AVERAGE – SWEDISH PRACTICE |
NORWEGIAN
RECOMMENDATIONS (1978) |
HOET
(1981) |
RECEIVING
WASHING DECONTAMINATION |
10 | 19 | 10 | 30 |
CLEAN AREA | 35 | 20 | 25 | 30 |
STERILISATION AREA | 5 | 8 | 5 | 25 |
STERILE SUPPLY | ||||
STORE DISPATCH | 16 | 29 | 25 | |
BULK STORE | 11 | 14 | 20 | 15 |
STAFF AREA
OFFICE HOUSEKEEPING |
23 | 10 | 15 |
AFS Working Group (2008b, p.291) states that the areas within the CSSD can be sub-divided as follows:
Receiving: 10% of the surface area
Decontamination: 25% of the surface area
DIRTY 35%
| |
CLEAN 35%
| |
STERILE 20%
|
SUPPORT 10%
If the generic plan used as basis for this study (LAYOUT 2.1) is subjected to an area analysis, the following table can be compiled (TABLE 4.5) for an autonomous (support services not shared) CSSD of 600m². If staff facilities and corridors are shared with another department (e.g. theatre department), the CSSD’s size reduces to 450m² as per TABLE 4.6, illustrating the difficulty in achieving universally applicable areas, and the effect of hospital-specific policies.
It is significant that the percentage of total areas of TABLE 4.6 compares favourably with the AFS Working Group’s recommendations.
Table 6: Proportional space allocation - Generic layout (600M2 gross area)
DIRTYCLEANSTERILE SUPPORT | ||||
Area (m²) | Area (m²) | Area (m²) | Area (m²) | |
WASTE DISPOSAL | 12 | |||
SLUICE | 12 | |||
RECEIVING & SORTING | 25 | |||
TROLLEY WASH | 5 | |||
TROLLEY HOLDING | 5 | |||
STORE | 12 | |||
PPE TO DECON AREA | 8 | |||
DECONTAMINATION AREA | 100 | |||
PPE TO IAP AREA | 8 | |||
STORE | 12 | |||
TEXTILE AREA | 16 | |||
INSPECTION & PACKING | 100 | |||
STERILIZATION | 30 | |||
DISPATCH | 15 | |||
STERILE STORE | 40 | |||
COOLING | 30 | |||
STERILIZER PLANT ROOM | 18 | |||
OFFICE | 12 | |||
KITCHENETTE | 12 | |||
STAFF REST ROOM | 35 | |||
FEMALE CHANGE | 30 | |||
MALE CHANGE | 15 | |||
CSSD CORRIDOR | 48 | |||
TOTAL AREA (SQ M) | 179 | 166 | 85 | 170 |
% OF TOTAL AREA | 30% | 28% | 14% | 28% |
Table 7: Proportional space allocation - Generic layout without staff facilities (450M2 gross area)
DIRTY CLEAN STERILE SUPPORT | ||||
Area (m²) | Area (m²) | Area (m²) | Area (m²) | |
WASTE DISPOSAL | 12 | |||
SLUICE | 12 | |||
RECEIVING & SORTING | 25 | |||
TROLLEY WASH | 5 | |||
TROLLEY HOLDING | 5 | |||
STORE | 12 | |||
PPE TO DECON AREA | 8 | |||
DECONTAMINATION AREA | 100 | |||
PPE TO IAP AREA | 8 | |||
STORE | 12 | |||
TEXTILE AREA | 16 | |||
INSPECTION & PACKING | 100 | |||
STERILIZATION | 30 | |||
DISPATCH | 15 | |||
STERILE STORE | 40 | |||
COOLING | 30 | |||
STERILIZER PLANT ROOM | 18 | |||
OFFICE | 12 | |||
TOTAL AREA (SQ M) | 179 | 166 | 85 | 30 |
% OF TOTAL AREA | 39% | 36% | 18% | 7% |
Typical Floor Layouts
The following generic plans are included to illustrate the combined effect of gross floor area allocation, proportional space allocation, and work-flow requirements.
Drawing 1: Typical floor layout (Small - 250M² gross area) not to scale Proportional Net space allocation
DIRTY | 37% |
CLEAN | 36% |
STERILE | 21% |
SUPPORT | 6% |
Drawing 2: Typical floor layout (Medium - 400M² gross area) not to scale Proportional Net space allocation
DIRTY | 38% |
CLEAN | 33% |
STERILE | 22% |
SUPPORT | 7% |
Drawing 3: Typical floor layout (Large - 600M² gross area) not to scale Proportional Net space allocation
DIRTY | 30% |
CLEAN | 28% |
STERILE | 14% |
SUPPORT | 28% |
Individual Space Requirements
CSSD Layout Unpacked
Due to the uni-directional sequential nature of the work flow in the CSSD, activities are interrelated and inter-dependent. It is, therefore, critical to the functional efficiency and safety of the CSSD that those areas are sequentially linked for uni-directional flow-through of instrumentation, with no room for back tracking.
The above work flow and interrelationship between the adjacent areas dictates the characteristics of each space. In order to discuss each area individually, it is necessary to have a base plan as a reference point. The typical floor layout based on a 600m2 unit will be used for this purpose.
Drawing 4: A generic layout to illustrate room layouts
Receiving and Sorting
Function
This is the area where all soiled articles for reprocessing are received on trolleys from the main corridor from user departments throughout the hospital.
Location and Relationship
- Close to main entry doors to the CSSD unit
- Visual access to main entry.
Drawing 5: Receiving and sorting
Activities
- Access for deliveries of supplies, return of contaminated goods and the collection of waste and contaminated linen
- Contaminated articles are received at a counter with a trolley hatch, where the articles are logged, sorted and forwarded to the decontamination area
- Contaminated linen is put into linen bags and stored in the waste-disposal store for transport to the laundry
- Supplies are received in the supplies store where they are opened and packaging is discarded in the waste-disposal store
- Trolleys are sent to the trolley wash bay.
Requirements
- Visual access to entrance doors
- All entrances should be secure and controlled by means of communication to prevent access by unauthorised people
- A glass partition with lockable sliding hatch between this area and the corridor • A lockable hatch for trolleys
- The red-line principle is applicable at the receiving area; only material and trolleys are to enter the CSSD via this entrance • Worktop for unpacking and sorting
- Hand-washing facilities.
Fixtures, fittings and equipment
- Receiving counter with pass-through hatch and trolley hatch, acting as red line
- Sorting work tables – standing height
- Clinical hand-wash basin, complete with liquid soap dispenser and paper-towel dispenser • Space should be allowed for record-keeping and record-keeping supplies.
Photograph 7: Trolley pass-through hatch (Tygerberg hospital)
Services
- 2 x telephones
- 2 x data points
- CSSD technician call system
- Power outlets for computer points, computer, fax and printer
- Access control to outside door.
Waste Disposal
Function
Contaminated waste articles are stored for collection and transport to the respective disposal areas.
Location and relationship
Attached to the receiving area.
Drawing 6: Waste disposal
Activities
- The sluice area and waste-disposal area could be combined in smaller units
- Contaminated waste articles are temporarily stored for collection and transport to the respective disposal areas
- Contaminated linen is temporarily stored in canvas bags for collection and transport to the laundry
- Third-party collection area (depot).
Categories of waste stored in the waste-disposal area could include:
- Health-care waste, infectious waste, sharps
- General office waste
- Packaging and cartons from bulk supplies stored in the unit • Linen bags used to collect reusable items
- Sharps from theatres.
Requirements
- An independent secure area for temporary storage of clinical waste awaiting collection in accordance with local waste management policy
- The door to the receiving/sorting area side should be lockable from the CSSD side to prevent unauthorised entry
- Room layout should allow for easy recycling/re-use/disposal policy
- Space for linen bags and waste containers
- An impermeable, hard-wearing floor with good drainage; it should be easy to clean and to disinfect, with an accessible water supply for cleaning purposes
- The area should be protected from outside elements, inaccessible to animals, insects or birds and not situated in close proximity to fresh food stores, food preparation areas or patient waiting areas
- It should be sized according to the volume of waste generated by the facility as well as the frequency of collection.
- A bumper rail to protect the wall behind the trolleys • Containers according to waste policy.
Photograph 8: Soiled-Linen trolleys
Photograph 9: Infectious-waste and sharps-disposal containers
Fixtures, fittings and equipment
• Clinical hand-wash basin, complete with liquid-soap dispenser and paper-towel dispenser.
Sluice
Function
Heavily soiled items are rinsed and waste items are discarded in suitable containers.
Location and relationship
Drawing 7: Sluice area
Activities
- Cleaning of heavily soiled items
- Storing and cleaning of domestic cleaning equipment and holders (buckets, etc.).
Requirements
- Some lumens may require irrigating with a high pressure water-jet spray gun
- Heavily soiled instruments should be pre-rinsed using a submerged high-pressure water gun in a sluice area.
Fixtures, fittings and equipment
- Above-sink storage facilities for cleaning material and equipment
- Sluice unit
- Bucket sink
- Mop/broom rail.
Photograph 10: High-pressure water gun
Photograph 11: Drip sink with hinged bucket gridPhotograph 12: Double-bowl sink unit
Trolley wash and storage
Function
Area for washing, disinfecting and storing of trolleys.
Location and relationship
Drawing 8: Trolley wash and storage
Activities
- This area receives returned contaminated trolleys from the decontamination area
- Trolleys are washed and cleaned before being moved through a trolley hatch to the holding bay
- Washed trolleys are temporarily stored in the holding bay until required.
Requirements
- Trolleys must be transferred via a trolley hatch to prevent entry
- The floor in the washing bay needs to have a gradient and floor drain, as well as hosing facilities
- Trolley-washing facilities with adequate drainage.
Fixtures, fittings and equipment
- Trolley pass-through hatch
- Stainless steel sink • Water hose with hand-spray.
Photograph 13: Trolley pass-through hatch (Tygerberg hospital)Photograph 14: Trolley cleaning (Tygerberg hospital)
Services
- Cold water for water hose
- Floor drain in vicinity of wash stations and equipment loading/unloading areas.
Decontamination Area
Function
This area is used to sort instruments followed by manual or automated cleaning.
Soiled instruments are placed in a pass through washer disinfector that will deliver clean instrumentation to the IAP Area. Selected items may be manually cleaned, because they are either too delicate or will not fit into the washer disinfector, then forwarded to the clean area via a pass-through hatch.
Drawing 9: Automated cleaning area
Activities
- Selective manual cleaning of instruments and equipment not suitable for automated cleaning.
- Disassembly and inspecting of contaminated returns
- Rinsing of instruments and equipment
- Sorting and loading of medical instruments and equipment into trays/washer-disinfectors and other automated cleaning equipment.
Requirements
- Sufficient wall-mounted brackets for cleaning chemicals and brushes
- Sealed closed windows to the outside would be desirable
- Space to park trolleys is essential
- Automated double-sided washer-disinfectors and ultrasonic cleaners are required for cleaning and drying of all suitable instruments and equipment. A minimum of two washing units should be provided to allow for maintenance and down-time
- Transfer hatch with sliding opening section (upwards or sideways) for the transfer of handwashed items and return of emptied disinfector trays
- The decontamination area has to be divided with a hard barrier from the IAP area, in order to prevent contaminated particles from freely entering the relatively cleaner IAP area. This barrier could be a solid brick wall or washer-disinfectors with panelling. A glass partitioning will contribute to an open-plan environment
- Adequate space should be allowed for trolleys to be manoeuvred without interfering with the work stations
- The distance between tables should be about 1.5m and between a table and the wall not less than 1,2m.
Fixtures, fittings and equipment
- Stainless steel standing-height sorting tables with high-level shelves
- Ultrasonic cleaner, according to service requirements
- Washer-disinfectors with a drying cycle for instruments and tubing, according to service requirements
- De-ionised, distilled, or reverse osmosis (RO) water for final rinsing is preferable
- Drying rack - work space must be available for drying manually cleaned instruments
- Double-bowl stainless steel pot-wash type sink with draining boards on both sides
- Tubing manifolds (air and water) and additional water outlets for water pistols
- A 1000mm-long flexible hose with a tapered-nozzle water pistol for cleaning narrow-bore tubes should be fitted over the space between the bowls
- All taps to sinks should have threaded nozzles to allow for the fitting of a variety of cleaning gadgets
- Compressed-air outlets and pressure guns are required at all cleaning sinks
- Clinical hand-wash basin, complete with liquid-soap dispenser and paper-towel dispenser
- Wall-mounted cartridge soap dispenser
- Eye wash and first aid area
- Automated washer disinfectors with a choice of racks for respiratory equipment washer, bowls, basins, containers, etc.
- Transfer trolleys
- Waste container for non-regulated waste and sharps
- One height-adjustable chair per table
- A silent clock • Storage shelving.
Photograph 15: Washer/disinfectors (Tygerberg hospital)Photograph 16: Washer/disinfectors trays returned to the decontamination area via pass-through hatch(Tygerberg hospital)
Photograph 17: Pass-through between decontamination and IAP areas (Tygerberg hospital)
Services
- Services to automated disinfectors as per manufacturers’ specifications
- Floor drains
- Trap for equipment drainage.
Raw materials and chemicals store
Function
Storage of consumables, raw goods and materials, and chemicals used in the decontaminated area.
Location and relationship
Drawing 10: Raw materials and chemicals store
Activities
- Receiving and storing of raw materials and consumables
- Distribution of goods to process areas
- Facilitating the disposal of transport packaging
- Storage of consumables, raw goods and materials, and chemicals used in the decontaminated area.
Requirements
- Lockable transfer hatch on top of a worktop between this area and the department corridor
- Suitable slatted shelving for the range of consumables and chemicals that are stored in this room • Space for receipt, quarantine, inspection and acceptance of materials
- The store should be lockable.
Fixtures, fittings and equipment
- Slatted shelving
- Transfer hatch.
PPE Area - Gowning (to contaminated area)
Function
The PPE (personal protective equipment - gowning) room provides the only access to and from the decontamination area for staff, after putting on the appropriate PPE over garments and footwear.
Location and relationship
The PPE room is the only human entry/exit point between the decontamination area and the CSSD departmental corridor.
Drawing 11: PPE Gowning area
Activities
- The PPE gowning room provides the only access to and from the decontamination area for staff.
- Facilities are provided for the storage and dispensing of personal protective equipment (PPE) over garments and footwear suitable for the decontamination-room activities
- It provides facilities for hand-washing before/after activities in the decontamination area
- The PPE area serves as transfer point into/out of the red-line area.
Requirements
- PPE dispensers.
- Red-line demarcation barrier, with step-over wall
- There should be vision panels in doors and walls.
Fixtures, fittings and equipment
- Shelving for PPE dispensers
- Footwear and over-garment storage
- Waste containers – either foot-operated or wall-mounted
- Clinical hand-wash basin complete with liquid-soap dispenser, paper \-towel dispenser, and mirror.
Inspection and packing area (IAP Area)
Function
Decontaminated instruments, equipment and other articles are inspected and packed here.
Location and relationship
The IAP area must be divided by a hard barrier from the decontamination area, in order to prevent crosscontamination. This barrier could be a solid brick wall or built in washer-disinfector with panelling, but a glass wall will contribute to an open-plan environment.
Drawing 12: Inspection and packing area
Activities
- Inspecting, functionality testing, assembling and packing cleaned and disinfected medical devices and accessories, according to predetermined required standards, in preparation for sterilisation
- Packs are checked, reassembled, double-wrapped, labelled, dated, and signed on the checklist by the packer
- Delivering items to the steriliser loading area • Returning racks to the decontamination area.
Requirements
- Sufficient wall-mounted brackets for equipment
- Sealed closed windows to the outside would be desirable
- Space to park trolleys is essential
- Automated double-sided washer-disinfectors and ultrasonic cleaners are required
- Transfer hatch with sliding opening section (upwards or sideways) for the transfer of manually cleaned items, and return of empty washer racks
- The IAP area must be divided by a hard barrier from the decontamination area, in order to prevent cross-contamination
- Adequate space should be allowed for trolleys to manoeuvre without interfering with the work stations
- The distance between tables should be about 1.5m, and that between a table and the wall not less than 1.2m
- Packing tables require power and ICT connections for use with computers and instrument scanners
- Space for mobile shelving units containing the items awaiting packaging.
- Sterilisation wrap storage space/rack
- Hand rub station
- Clean environment with good lighting for inspections • There should be vision panels in doors and walls.
Photograph 18: Visual-inspection of a device set following a cleaning process
Fixtures, fittings and equipment
- Packing table(s) 2000mm x 700mm, by 800mm high, with a shelf below its surface and a basket rack above it
- Stainless-steel worktop space for a variety of activities
- Stainless-steel storage for raw materials
- High level storage for tray checklists
- Mobile, height-adjustable chairs/stools • Table mounted lighted magnifiers • Hand rub station.
Photograph 19: Textile folding tables (Tygerberg hospital)Photograph 20: Stainless steel worktop (Tygerberg hospital)
Services
- Sufficient plug points for power to equipment on the packing tables should be ceiling-suspended
- Medical-grade compressed air.
Raw materials store for IAP Area
Function
Storing of materials used for processing in the clean side of the CSSD.
Location and relationship
Drawing 13: Raw materials store for IAP area
Activities
Storing of materials used for processing in the clean side of the CSSD.
Requirements
Lockable transfer hatch on top of a worktop between this area and the department corridor.
Suitable slatted shelving for the range of consumables and chemicals that are stored in this room.
Fixtures, fittings and equipment
- Slatted shelving
- Transfer hatch.
Textile room
Function
Receiving, folding, packing, and storing of textile materials.
Location and relationship
The textile room should be in close proximity to the IAP area, but also have a hatch to the CSSD departmental corridor to receive deliveries from the laundry.
Drawing 14: Textile room
Activities
- Due to linting, linen MUST be folded in a separate room with its own air-conditioning.
- Once laundered, ironed, checked and folded, clean unwrapped textiles should be handled as little as possible and be placed in a positive-pressure, temperature-controlled, and properly ventilated area with limited access in order to prevent accumulation of dust and lint.
Requirements
- Receiving hatch to departmental corridor side
- The area used for the textile preparation should be physically separated from all other areas
- The ventilation system should be designed so that air flows into the textile preparation area (via negative pressure)
- The air flow should be of a down-draft type, and the number of air exchanges per hour should be sufficient to minimise lint particles in the air
- Vision panels in doors and walls.
Fixtures, fittings and equipment
- Clinical hand-wash basin, complete with liquid-soap dispenser and paper-towel dispenser
- An illuminated linen inspection and folding table, 1800mm x 1250mm by 800mm high, with a foot switch to operate the light only during inspection. An acid-etched glass with the etched surface facing inwards would reduce the glare
- Shelving
- Stainless steel standing-height processing tables • Pass-through window.
Photograph 21: Textile folding table
Building services
Extraction with lint filter.
PPE Gowning area (to clean area)
Function
The PPE (gowning) room provides the only access to and from the decontamination area for staff, after putting on the appropriate PPE (personal protective equipment - over garments and footwear).
Location and relationship
The PPE room is the only human entry/exit point between the clean/IAP/steriliser/sterile storage area and the CSSD departmental corridor.
Drawing 15: PPE Gowning area (IAP area)
Activities
- The PPE (gowning) room provides the only access to and from the clean/IAP/steriliser/sterile storage area for staff
- Facilities are provided for the storage and dispensing of PPE (personal protective equipment - over garments and footwear) suitable for the decontamination room activities
- The room provides facilities for hand decontamination before/after activities in the clean (IAP) area
- It serves as transfer point into/out of the red-line area.
Requirements
- PPE dispensers.
- Red-line demarcation barrier, with step-over wall
- There should be vision panels in doors and walls.
Fixtures, fittings and equipment
- Shelving for PPE dispensers
- Footwear and over-garment storage
- Waste containers – either foot operated, or wall-mounted
- Clinical hand-wash basin, complete with liquid-soap dispenser, paper-towel dispenser and mirror.
Function
Area where loading trolleys are parked, sterilisers are loaded, sterilisation cycles are run, sterilisers are unloaded, sterilised packs are cooled, following completion of the sterilisation cycle. The size of the area will be dependent on the number and type of sterilisers installed and whether single- or double-door.
Location and relationship
- This area is the transition from clean to sterile area
- The sterilisation area should be adjacent to the preparation and packaging area.
Drawing 16: Sterilisation area
Activities
- Receiving packaged products from IAP
- A holding area for loaded and empty sterilisation trolleys
- Loading sterilisers
- Unloading single-door sterilisers
- Facilitating validation and routine testing of sterilisers
- Cooling of sterilised goods
- Where single-door autoclaves are installed, the autoclaves will be loaded and unloaded in the same area
- Where double-door autoclaves are installed, the unloading area is separate from the loading area
- In both cases, a separate cooling area from the loading area is required.
Requirements
- Sufficient sterilisers to meet hospital needs
- Preferably sterilisers should be located in a restricted access area
- Autoclaves should not be located in high-traffic areas or near any potential sources of contamination, wash sinks, or containers for the disposal of linen and trash
- Material should flow from the preparation and packaging area to the sterilisation area and then on to sterile storage or distribution
- The ventilation system should be designed so that air flows out of the sterilisation area (via positive pressure)
- Circulation space for the free and unhindered manoeuvring, loading and unloading of steriliser trolleys
- Exhaust over the front of the steriliser doors to extract heat and steam, in order not to compromise the HVAC air flow and temperature. An extraction system which is activated by the autoclave door opening rather than a constant extraction system should be considered
- It is generally advisable to install two smaller autoclaves rather than one large one
- An extra autoclave should be provided to cater for exceptional demand, maintenance and breakdown
- A clear space of 2m in front of the autoclave is needed to facilitate the handling of loading trolleys
- No partition wall should be closer than 750mm to any autoclave
- The autoclaves must be well insulated. The emission of heat to the environment must be minimal, and adequate extraction facilities should be provided to remove hot air and steam from the autoclave at a rate equivalent to 15 air changes per hour
- Require separate installation and accommodation according to manufacturer's recommendations
- The size of the area will be dependent on the number and type of sterilisers installed and, importantly, whether the sterilisers are single- or double-sided
- A duct enclosure can also minimise heat build-up within the workroom. An exhaust over the front of the steriliser(s) should be considered, to extract both heat (cabinet) and steam (opening door).
Fixtures, Fittings and Equipment
• Adequate space should be allowed for sterilisers and aerators; loading, cooling of autoclave racks, storage of long, heat-resistant gloves • Autoclave cleaning supplies.
Photograph 22: Autoclave trolley ready for loading (Tygerberg hospital)
Cooling Area
Description and function
This area is used for the cooling of sterilised items on trolleys after being removed from the sterilisers.
The size of the area will be dependent on the number and type of sterilisers installed.
Location and relationship
This area is directly adjacent to the sterilisation area. Sterile items are temporarily stored here until cooled.
Drawing 17: Cooling Area
Activities
- Cooling of sterilised items
- Transferring cooled items to storage.
Requirements
- Sufficient space for trolleys to stand and manoeuvre until they have been cooled and inspected • This should be a clear open space with sufficient room to manoeuvre sterilising trolleys
- Demarcated bay – floor marking.
Sterile Stores
Description and function
A dedicated sterile storage and dispatch area.
Location and relationship
The sterile storage area should be located adjacent to the sterilisation area preferably in a separate, controlled, enclosed, limited-access area, the only function of which is to store sterile supplies.
Drawing 18: Sterile pack store
Activities
Storing of sterile packs.
Requirements
- Supply air pressure should be positive with respect to surrounding areas and the level of filtration should be equal to that in an operating theatre
- There should be vision panels in doors and walls
- Area to be protected from direct sunlight
- Adequate and appropriate stainless steel slatted shelving in a clean environment
- Adequate and appropriate mobile storage systems and trolleys.
Fixtures, fittings and equipment
- Closed or covered mobile storage systems are preferable for high-traffic areas
- Open or wire shelving is suitable for confined storage areas, provided that proper attention is given to traffic control, area ventilation, and housekeeping
- Hand rub station.
Dispatch Desk
Function
Distribution of sterile items to the various user departments.
Drawing 19: Dispatch desk
Activities
- Dispatch of sterile items to the theatres and wards • Loading of sterile articles on trolleys
- Logging of dispatched deliveries.
Requirements
- Counter with service hatch and trolley pass-through hatch
- Red-line principle is applicable
- No general access is allowed into the sterile storage and dispatch area.
Fixtures, fittings and equipment
- Trolley pass-through hatch and counter hatch
- Clinical hand-wash basin, complete with liquid-soap dispenser and paper-towel dispenser
- Stainless steel shelving
- Filing cabinet
- Desk
- Chair
- Telephone
- Work surface
- Hand rub station.
Office
Function
A space for administration/management.
Location and relationship
Drawing 20: Office
Activities
- Making and receiving phone calls
- Writing reports
- Access and printing data from computer
- Unit management
- Shift handover meetings
- Staff management
- Record keeping and storage.
Requirements
- The office should be lockable
- No direct access from this area to the work areas is allowed. This area can also have a hatch link to the main hospital passage so that suppliers can interact with the unit manager without coming into the unit. This would be an infection risk.
Fixtures, fittings and equipment
- Desk/sitting-height worktop
- Pinning board
- Whiteboard with marker tray
- Blinds for privacy
- Chairs
- Filing cabinet
- Shelving
- Filing cabinet
- Stationery cupboard.
Services
- IT and data connections
- Electrical points • Telephone point.
Kitchenette
Function
Preparation of light meals and refreshments.
Location and relationship
Drawing 21: Kitchenette
Activities
- Storing lunch packs
- Preparing light meals
- Making coffee/tea.
Requirements
Work surface, storage space, cupboards
Place for a fridge
Position for food trolleys from catering service.
Fixtures, fittings and equipment
- Standing-height worktop
- Standing-height double-end, double-bowl wash-up sink on fixed legs
- Fridge
- Microwave oven
- Toaster
- Storage cupboards
- Hydroboil.
Staff Rest Room
Function
- Space for staff to take tea and lunch breaks
- The space could also be used for staff meetings and training
- A minimum area of 15² is required, allowing 1.5m² per person. Size is dependent on the number of staff using the facility and the usage of the facility
- In district and regional hospitals, the staff room may also be used as a training area.
Location and relationship
Drawing 22: Staff rest room
Activities
Eating
Relaxing
Informal meetings.
Requirements
Area for relaxing.
Fixtures, fittings and equipment
- Desk/sitting-height worktop
- Pinning board
- Whiteboard with marker tray
- Chairs and tables
- Water cooler
- Hot-water boiler
- Comfortable chairs
- Tables
- Clinical hand-wash basin, complete with liquid-soap dispenser and paper-towel dispenser.
Female change rooms
Description and function
Female toilets and change area.
Location and relationship
Outside the core activity area of the CSSD
Drawing 23: Female change room
Activities
Shower
Grooming
Hand wash • Use of WC or urinal.
Requirements
- Secure storage of personal property is essential
- Staff to provide their own padlocks.
Fixtures, fittings and equipment
- Clothes lockers with bench
- Sanitary o Shower
- WC
- Hand-wash basins
- Hand-towel dispensers
- Soap dispenser
- Mirrors
- Toilet-roll holders.
Male change rooms
Function
Male toilet and change area.
Location and relationship
Outside the core activity area of the CSSD
Close to departmental entrance.
Drawing 24: Male change room
Activities
- Shower
- Grooming
- Hand wash
- Use of WC or urinal.
Requirements
- Secure storage of personal property is essential
- Staff to provide their own padlocks.
Fixtures, fittings and equipment
- Clothes lockers with bench
- Sanitary o Shower o Urinals
- WC
- Hand-wash basins
- Shoe racks
- Hand-towel dispensers
- Soap dispenser
- Mirrors
- Toilet-roll holders
- Laundry bag holders.
Steriliser plant room
Function
Service area of the sterilisers.
Location and relationship
Drawing 25: Steriliser plant room
Activities
- Maintenance and repair of autoclaves by trained technical staff
- Sampling facilities for steam and water quality
- Limited access to trained skilled maintenance personnel only.
Requirements
- Technical personnel need to access the steriliser controls through the PPE room
- Waterproof, hardwearing floor, with a gradient in the direction of a floor drain
- Clearances as per specifications as steriliser manufacturers • Adequate space for maintenance and periodic testing is essential.
Access to the maintenance area of the autoclaves must not interfere with the CSSD activities. For singledoor autoclaves, there must be no connecting door between the maintenance area and the sterilised supply store. The maintenance area in particular should be well ventilated by natural means assisted by mechanical extraction if necessary. Note that this only achievable with single door autoclaves. Where double door autoclaves are used care must be taken to identify an access point from within the unit, which causes least disruption.
Fixtures, fittings and equipment
As per manufacturer’s specifications.
Services
As per manufacturer’s specifications.
Building and Services
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